I lathed the larger section of aluminium and then, to sit within it I lathed a disk of black acylic which chamfers inward. The smaller piece on the right of the picture, which will eventually sit in the centre of the disk on the left, was also lathed from aluminium. I then using a hack-saw and metal file cut from the same piece the cross sections.
This I created from lasercutting different sections from acrylic and then gluing together. I used a thin sheet of brass to act as the connector sections and sprayed the rest of it black.
CAMERA SECTION and DIALLING BUTTONS:
I made the camera section from a sheet of acrylic, creating the raised part using more acrylic and filling between the two levels with car body filler. The buttons that will be used as the dialling buttons were drawn in the programme Rhino, and then laser cut. I then sanded the edges down by hand to give them a slight radius as is the case with the w580i phone.
This part was made from lasercutting the letters and the piece of acrylic needed to sit the letters onto. I then sprayed the back section black and the letters in a chrome effect paint.